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Company Office Number:0755-27099734

Company landline:0755-27099734

Sales Mr. Chen:138 0270 8085

Sales Miss Hu:138 2351 9924

Company address:Room 403, Building A, No. 8 Xinhe Avenue, Xinqiao Community, Xinqiao Street, Bao'an District, Shenzhen

Email:facesun168@wickon.net

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IR furnace specific furnace temperature tracker

IR furnace specific furnace temperature tracker

1、 Summary

Product Name

German WICKON furnace temperature tracker

Structural appearance diagram

Purpose/Function

 

From traditional glazing, solar coating, and automatic window cleaning to large screen displays and tablet/mobile touch screens, the use of glass is becoming increasingly widespread. Therefore, its manufacturing process is undergoing changes and becoming increasingly complex, requiring measurement and control.

Measuring the precise temperature of glass while passing through a furnace, annealing furnace, or vacuum coating machine is crucial to ensuring the quality of the finished product. This can only be achieved through the use of online temperature curve testers such as Wickon furnace temperature trackers. Using the Wickon furnace temperature tracker system to test temperature curves can also help reduce defect rates, while maximizing production and reducing energy costs.

The Wickon furnace temperature tracker system now has a new series of high-temperature and small height insulation boxes, allowing users to test the annealing temperature curve of flat glass in furnaces with gaps as low as 30mm for the first time. For annealing furnaces and high-pressure vessels, we have various types of insulation boxes, each optimized for different process conditions.

The vacuum coating machine requires a completely different method for thermal protection, and the new VB series insulation box provides this method. This type of insulation box is used for applications ranging from below 100 ℃ to up to 650 ℃, with durations ranging from minutes to hours. It allows the Wickon system to traverse the vacuum coating machine and record accurate temperature curves of the glass at all stages of the process.

For more information on temperature curve analysis in the glass manufacturing industry, please read our customer success story - flat glass tempering in low height tempering furnaces.

Wickon is an industry leader in the design and manufacturing of temperature curve testing systems, renowned for its excellent reliability, accuracy, and robust design that can withstand harsh heat treatment environments. If you need to discuss your usage needs, please contact your local Wickon sales office


Annealing of glass containers and crystal glassware

Annealing of glass containers and crystal glassware

Tempered flat glass

Tempered flat glass

Vacuum coated glass

Vacuum coated glass

High pressure vessel and PVD glass processing

advantage

The advantages of WICKON are as follows:

1. Achieve the highest accuracy of ± 0.5 ℃ (full range) in electronic manufacturing.

2. The insulation box is made of black box material to ensure insulation quality and instrument temperature. Generally speaking, the outlet temperature is very low. Greatly extending the service life of the instrument.

3. By using polymer lithium batteries, it can be used continuously for more than 72 hours, not only saving your company's battery costs, but also saving your company's time and minimizing resource waste.

4. The software has powerful functions, SPC analysis, and so on.

5. There is no need to test the air temperature.

6. High stability.

7. It has a considerable lifespan, and currently there are many WICKON devices that have a lifespan of over ten years.

9. Multi channel (6, 7, 10, 12, 15, 24, 32) recorders can obtain the temperature curves of the most components.

10. It can test 24 sets of data simultaneously, greatly saving testing time.

11. Direct USB communication with the PC ensures fast data downloads

12. The powerful Insight software now has the ability to measure fluctuations

13. Choose the world's smallest MINI, which is the industry's smallest appearance, largest memory, and most comprehensive top-level furnace temperature tracker

14. Software functions

A) Can analyze high/low temperature, temperature time, slope calculation, rise/fall calculation, and different peaks and peak differences;

B) Can calculate heat treatment parameters such as heating, holding time, cooling rate, etc;

C) Can draw the temperature curve of the entire process;

D) Can directly print furnace temperature uniformity test reports or output electronic test reports;

E) Simulated curve function, process optimization, testing date and time

F) Output of company name, product name, and note information processing

G) Software clearing instrument memory data method

H) Time compensation

I) Temperature statistics

J) The software is licensed for permanent use without the need for regular decryption, and can be upgraded for free for life to meet the needs of customers enjoying the latest and most comprehensive process analysis items

K) Can continuously test 24 sets of data

L) Can trace, supplement, and modify ISO-9000 file reports

M) Can insert test product images

N) The curve can move up, down, left, right, and can also select points for local correction

The analysis column can be completed in one interface without the need to switch between multiple screens

1) Equipped with PWI judgment function, it automatically captures process deviations and clearly identifies the area where the high-temperature furnace problem is located, with a red warning mark.


WICKON system service and warranty

Each Wickon system comes with a one-year warranty period. In addition to the warranty, we also offer annual maintenance and recalibration contracts, which include free software updates and equipment leasing to relieve your worries

2、 Principle:

(1) Data logger

The Wickon data recorder is currently the most accurate recorder in the field of temperature measurement in the high-temperature industry. It has an accuracy of ± 0.5, a resolution of 0.1 degrees, and a storage capacity of over 400000 points, thus providing detailed information for deep analysis of processes. The feature of direct USB communication enables information to be transmitted from the data logger to the computer PC as quickly as possible

(2) Insulation box (special insulation box for anti scalding aviation insulation cotton is optional)

The ultra lightweight and high-efficiency insulation materials used by Wickon ensure that the insulation box can also protect the data logger during the hottest temperatures. The combination of insulation material and a very thin stainless steel shell means that the insulation box absorbs the least amount of heat from inside the furnace, but it is also very sturdy enough to withstand the most extreme usage. Used in lead-free soldering to protect recorders at high temperatures.

It adopts the same insulation technology as the "black box" flight recorder on the aircraft and is enclosed in a sturdy stainless steel shell


(3) The basic principle of thermocouple temperature measurement

Solder two different materials of conductors or semiconductors A and B together to form a closed circuit. When there is a temperature difference between the two contacts of conductors A and B, a temperature difference electromotive force is generated between the two, which is called the thermoelectric effect. Thermocouples work by utilizing this effect.

(4) Insight software features

guide

All commonly used functions are based on guides, such as tolerance curves and process files. Even for quite complex analysis, the wizard can guide you step by step through the temperature curve testing process, ensuring completion of all stages of testing and saving training time.

alert

New alert features can be used to alert you when an error occurred. An alert can be set for any numerical analysis domain. If a certain value exceeds the limit, a PWI alarm will appear on the screen to enable you to quickly identify the problem.

SPC calculation of historical data

Insight software allows users to conveniently and quickly use temperature curve historical data for SPC calculations. In this way, the stability and capability of the welding process can be tested.


Detailed structure:

1: Wickon packaging box

2: Instruction manual

3: Insulation box

4: Data logger

5: High temperature gloves

6: Data cable

7: Insight software

8: Thermocouple

9: Factory calibration report


规格

项目

                 内容

品名

炉温曲线测试仪

温度范围

-200℃--1370℃

工作温度

0-105℃

总存储量

4,000,000points

电池

无需刻意充电,自动补充电量,真正实现365无需充电。

通道数

6、7、10、12、15、24、32

采样间隔

0.05s~86400s(可根据测试要求自行设定

热电偶类型

K

精度

±0.5 ℃

电池类型

可充电聚合物锂电池

隔热箱重量(kg)

视不同规格和耐热时间而不同

隔热箱尺寸(mm)

不同规格和耐热时间决定

WICKON - the world's most professional temperature curve testing system

Name: Wickon Q series temperature curve recorder

Brand: WICKON

Origin: Germany

The WICKON system consists of a programmable data logger, an insulation box (consisting of an efficient insulation layer enclosed in stainless steel), thermocouples (which can be attached to the product), and Insight analysis software.

The main application areas of the WICKON system include metallurgy, automotive, aerospace, glass, ceramics, electronic reflow soldering, wave soldering, powder, paint, food, and so on.



Usage steps:

1. Settings: Reset the data logger and connect the temperature measurement probe to the product.

2. Traversing process: Place the recorder in an insulated box. Make the recorder travel through the high-temperature furnace with the product to record millions of temperature readings.

3. Analysis: Use Insight software to accurately understand what is happening inside the furnace.

As a global industry leader, many of WICKON's clients in Germany are leaders in their respective industries, such as Siemens, Tianhong, Changhong, Oriental Communication, Motorola, Henkel Loctite, Weichuangli, Global Instruments, Delta, TCL, Ophiguang Group, Gangjiahe, Baochen Group, Merida Bicycle, Shandong Jianzhu University, Panzhihua College of Chongqing University of Science and Technology, Central South University, Hunan University of Technology, Hunan Metallurgical University, Anhui University of Technology, Wuhan University of Science and Technology, Inner Mongolia University of Science and Technology, Xi'an University of Architecture and Technology, Beijing University of Science and Technology East, Liaoning University of Technology, Capital University of Technology, and so on


chen/R138 0270 8085

SHENZHEN WICKON ELECTRONIC TECHNOLOGY CO.,LTD

address:2202, Building A, Central Mingzuo, Haoxiang Road, Shajing Town, Bao'an District, Shenzhen

http//www.wickon.net           E-Mail:facesun168@wickon.net



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